Logistical challenge: The products had to be transported 3,700 km to Jabiru.

Challenge in the Australian Outback

MC's ombran system once again is proving its worth in the rehabilitation of the sewer manholes in a remote community in the Australian Outback.

Manhole rehabilitation in the Australian Outback

Australia

In a remote community in the Australian Outback, a complete renovation of the sewer network is currently being carried out. MC's ombran system is proving its worth in the rehabilitation of the sewer manholes, even under extreme environmental conditions.

The company Energy Resources of Australia has operated a uranium mine, the Ranger Mine, in Jabiru since 1981. Since its closure in 2021, the mine site has been recultivated as part of an agreement between the operator, the Northern Territory government and various indigenous organisations; the work is due to be completed by 2026.

A case for MC-Bauchemie Australia

Part of the agreement is the complete rehabilitation of the wastewater network in the small town of Jabiru. Queensland-based Infrastructure Rehabilitation Services Pty Ltd, which has a strong reputation for successfully completing complex projects involving the installation and rehabilitation of pipework and associated structures, was contracted to carry out the work. IRS turned to MC-Bauchemie Australia, which was established in 2023, and after intensive consultation decided in favour of implementation with ombran MHP SP-3000 and ombran MHP rapid from MC.

Extreme logistical and climatic challenges

The challenges in the remote north of the continent were immense in every respect – starting with the logistics. To ensure the availability of the products in Jabiru, they had to be transported by road over 3,700 kilometres through the Australian interior. The timeframe for carrying out the work was also tight due to the extreme heat before the rainy season, with temperatures of up to 43 °C in the shade and the extreme rainfall that follows every year. As if that wasn't enough, wildlife rangers had to be hired to protect the workers from poisonous snakes, spiders, wild dingoes and crocodiles.

Logistical challenge: The products had to be transported 3,700 km to Jabiru.

Logistical challenge: The products had to be transported 3,700 km to Jabiru.
© MC-Bauchemie 2025

Close-up of a coated manhole

Close-up of a coated manhole
© MC-Bauchemie 2025

Workers are protected from snakes, spiders, dingoes and crocodiles by  especially assigned wildlife rangers.

Workers are protected from snakes, spiders, dingoes and crocodiles by especially assigned wildlife rangers.
© MC-Bauchemie 2025

180 shafts coated with the ombran MHP system 

Work on the first phase of the project, which comprised 180 manholes, began in August 2024. After a complete cleaning of the interior walls, the surfaces were treated with ombran MHP rapid. The coating mortar, which hardens very quickly, was used to repair breakouts and defects in the shafts. For the final coat, ombran MHP-SP 3000 was applied by machine using the wet-spraying method. Both mortars have high mechanical strength and are also highly resistant to sulphate. They also have excellent long-term performance and allow sewer systems to be put back into operation quickly – ideal for the renovation of sewer manholes.

Beating the heat with ice water and air conditioning

To combat the extreme temperatures on site, the products were mixed with ice water. In addition, mobile air conditioning units were used to blow cool air into the shafts. MC's ombran system enabled fast and efficient application even in this challenging environment, allowing the highly trained IRS teams to successfully rehabilitate 4 manholes per day and complete the first phase of the project on schedule. The second phase, which comprises a further 260 shafts, can now be tackled as planned in May 2025.

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