The cycling track of the Manuel Gallardo Velodrome in Chile underwent a comprehensive renovation.
Reference

MC systems bring velodrome to top level in record time

The cycling track of the Manuel Gallardo Velodrome in Chile underwend a comprehensive renovation.

High-speed renovation for Manuel Gallardo Velodrome

Chile

In Curicó, Chile, the 250-meter cycling track of the Manuel Gallardo Velodrome underwent a comprehensive renovation using technical solutions from MC-Bauchemie that proved their strengths even under extreme conditions.

Curicó, a city with deep roots in national and international cycling, saw the modernization of the traditional Manuel Gallardo Velodrome. The facility serves not only as a training centre but is also preparing for “Maule 2025” – a major sporting event taking place from November 9 to 15 in the Maule region of Chile. The binational cycling games are part of the Andes Integration Games “Cristo Redentor,” bringing athletes from Argentina and Chile together. According to the Regional Ministry of Sports, the event aims to sustainably promote both sport and tourism in the region. 

 

Complete renovation of the 250-m concrete cycling track 

At the core of the project was the full renewal of the 250-meter concrete track, now meeting the Category 2 standards of the UCI (Union Cyclist Internationale). Commissioned by the National Sports Institute (IND), the construction company ABC, together with specialist firm Pisos Industriales, carried out the work. MC was involved early on in the planning phase due to its references – especially a comparable project in Leipzig. The international expertise and proven product system from MC were decisive factors. 

 

Challenging conditions and tight schedule

The renovation posed the highest demands on all parties involved. Over 2,800 m² of a continuous, joint-free concrete surface with slopes up to 40° had to be treated. This not only required complex logistics but also special materials and application processes. Additionally, extreme climate conditions complicated the work: daytime surface temperatures reached up to 50 °C, dule so applications were only possible at night. At the same time, a strict schedule had to be met, with construction starting in August 2024 and completion planned for March 2025. MC supported the project with weekly and monthly on-site inspections to quickly address any technical challenges. 

The renovation of the Manuel Gallardo Velodrome posed the highest demands on all parties involved. Over 2,800 m² of a continuous, joint-free concrete surface with slopes up to 40° had to be treated.

The renovation of the Manuel Gallardo Velodrome posed the highest demands on all parties involved. Over 2,800 m² of a continuous, joint-free concrete surface with slopes up to 40° had to be treated.
© MC-Bauchemie

First test run on the newly renovated cycling track of the Manuel Gallardo Velodrome in Chile.

First test run on the newly renovated cycling track of the Manuel Gallardo Velodrome in Chile.
© MC-Bauchemie

A precisely tailored system of high-quality MC products was used for both concrete repair, injection and coating of the cycling track. .

A precisely tailored system of high-quality MC products was used for both concrete repair, injection and coating of the cycling track. .
© MC-Bauchemie

Thanks to the short curing times of the high-speed MC-DUR TopSpeed coating system, the application could be completed within a very short time.

Thanks to the short curing times of the high-speed MC-DUR TopSpeed coating system, the application could be completed within a very short time.
© MC-Bauchemie

Tailored, fast system for maximum performance 

A precisely tailored system of high-quality MC products was used for both concrete repair and track coating. The process started with a concrete replacement mortar from the Nafufill product family , a high-strength fibre-reinforced repair mortar ideal for targeted repairs of damaged concrete. Its excellent stability and workability made it perfect for quick surface repairs. 

 

For crack repair, the structurally bonding and sealing injection resin MC-Injekt 1264 was used. This low-viscosity material penetrated deep into fine cracks, restoring the concrete’s structural integrity permanently. A proven MC primer was applied to prepare the surface, ensuring optimal adhesion between substrate and coating and contributing to long-lasting system durability. 

 

High-speed MC-DUR TopSpeed resists heat, slope and time pressure 

Next, the track was coated with MC-DUR TopSpeed SC, a thixotropic (stable and buildable), moisture-tolerant special resin that cures rapidly. This product was indispensable for the curves with slopes up to 40°, enabling even application without sagging under challenging conditions. The final protective and wear layer used MC-DUR TopSpeed. To achieve the required surface roughness, fine quartz sand H32 was added to the coating system, providing the necessary grip for safe riding at high speeds. Thanks to the short curing times of the system, individual application sections could be completed within very short periods – an essential advantage given the tight schedule. 

 

MC-DUR TopSpeed, MC’s high-speed coating system, enables flooring to be installed within hours even under adverse conditions such as high humidity, moisture in the substrate, and a broad temperature range from 2 to 35 °C. All components use KineticBoost technology, which leverages ambient moisture to accelerate curing, while improving adhesion, abrasion resistance, and scratch resistance. In Chile, the system impressed with easy handling, fast curing, high mechanical strength, and outstanding abrasion resistance – crucial factors for high-performance sports use. 

 

Successful construction and sporting outlook 

Despite the demanding conditions, all milestones were met on schedule. MC’s solutions significantly contributed to timely completion through their technical performance and application flexibility. Final coatings were applied without issues shortly before handover, demonstrating the system’s reliability and speed. 

 

With the modernized Manuel Gallardo Velodrome, Curicó now boasts internationally competitive cycling infrastructure. The Maule region is well prepared for the 2025 games – an achievement based on precision, teamwork, and tailored technology. 

Related content

Alba Arena: A new benchmark for sports and events in Hungary
Since the Alba Arena opened in April 2024, the city of Székesfehérvár, located around 60 km…
MC-DUR TopSpeed prepares the ground for the Porsche World of Experience
The "fahr(T)raum" world of experience in Mattsee, Austria, covers an area of 4,500 m² and presents…
Leipzig Velodrome refurbished
The good 70-years-old oval concrete racetrack of the tradition-steeped and heritage-listed…
Floor coating in industrial bakery
One of Austria’s biggest bakers and bakery chains Resch & Frisch opted for a floor coating…
MC-DUR TopSpeed in the new Puskás Arena
The new Ferenc Puskás Arena has 15,000 m² of grandstand floorspace covered with MC-Floor TopSpeed…

More References
References
Magazine
MC-Pedia
Contact
News
Cookie settings

We are continuously improving our website and we use cookies for this purpose. For an optimal user experience, we recommend that you accept them. Otherwise, parts of the page will be deactivated in the display in accordance with data protection regulations.

Essential

Essential cookies for the website to work properly.

Always active
Analitics

We collect data in order to analyze user behavior on the site. This data will be evaluated to provide a better user experience and make you find what you need faster and easier.

Marketing

We analyze marketing data, for example if you found our site through a marketing campaign. We provide information about success or abandoned carts to better understand if you are interested in a certain product or not.

Comfort

Services that make using our site easier but that are not technically necessary. This includes Google Maps for easy location information, YouTube for embedded videos but also the use of contact forms, which are protected from Spam Using Google ReCaptcha.