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Comprehensive modernisation to a climate-neutral cement plant

The goal of the K6 mega project in France is to significantly reduce energy consumption and lower CO₂ emissions in the long term. MC-Bauchemie France is supporting the modernisation with customised sealing and grouting solutions that meet the high technical demands of this large-scale project.

MC products secure the K6 mega project in Lumbres

France

With the K6 project in Lumbres, northern France, EQIOM, a company of the CRH Group, is driving the transition of its French cement plant towards more sustainable production. The goal is to significantly reduce energy consumption and lower CO₂ emissions in the long term. MC-Bauchemie France is supporting the modernisation with customised sealing and grouting solutions that meet the high technical demands of this large-scale project.

Supported by both the French government and the EU, the project involves the construction of a new, energy-efficient clinker production line. The new line aims to increase thermal efficiency and enable the use of alternative fuels – with the target of achieving an 80% substitution rate by 2027. The first construction phase began in June 2024 and included, among other things, the installation of the new kiln foundations, where MC-Bauchemie’s sealing and grouting systems were also used.

Sealing and grouting under a tight schedule

The assembly of the large-scale kiln units was subject to a tight schedule and required an efficient yet chemically resistant sealing of the concrete foundations. In addition, a high early-strength grout capable of being applied in large layer thicknesses within short installation times was needed. Another challenge was the mechanisation of the installation process to ensure that the large volumes of grout could be placed quickly, precisely and with consistent quality.

The cement plant in Lumbres: With the K6 project and MC solutions, a new sustainable production line for the future is taking shape.

The cement plant in Lumbres: With the K6 project and MC solutions, a new sustainable production line for the future is taking shape.
©MC-Bauchemie 2026

Emcekrete was also used for grouting and securing machine foundations and conveyor belt supports.

Emcekrete was also used for grouting and securing machine foundations and conveyor belt supports.
©MC-Bauchemie 2026

With the K6 project in Lumbres, northern France, EQIOM, a company of the CRH Group, is driving the transition of its French cement plant towards more sustainable production.

With the K6 project in Lumbres, northern France, EQIOM, a company of the CRH Group, is driving the transition of its French cement plant towards more sustainable production.
©MC-Bauchemie 2026

The reliable performance of the products used and the on-site technical support provided by the MC team built trust.

The reliable performance of the products used and the on-site technical support provided by the MC team built trust.
©MC-Bauchemie 2026

Efficient foundation sealing and precise grouting

For sealing the foundation surfaces, the solvent-free, acid- and alkali-resistant protective and sealing coating Nafuflex S 3 was used, meeting the high requirements for chemical resistance and environmental compatibility.

 

For the precise underpouring and alignment of the kiln foundations, the project team selected the high-performance grout Emcekrete 60 A, complemented by Emcekrete 50 A for thicker layers. The key advantage: Emcekrete 60 A can be applied in a wide range of layer thicknesses from 15 to 200 mm, simplifying material logistics and reducing potential sources of error. With its 5 mm aggregate size, the product was also ideally suited for mechanised application. CNC Distribution, a long-standing partner of MC, ensured just-in-time delivery of the material to the site, while Bouygues Travaux Publics carried out the precise and rapid mechanised installation. In addition to the kiln foundations, Emcekrete was also used for grouting and securing other machine foundations and conveyor supports.

Practical construction chemistry for sustainable industrial policy

Thanks to the close collaboration between all parties involved, the sealing and alignment of the kilns were completed on schedule. The reliable performance of the products used and the on-site technical support provided by the MC team built trust – both with the client and with all other companies involved in the construction.

The K6 project in Lumbres serves as an exemplary illustration of how sustainable industrial policy and practical construction chemistry can work hand in hand – and how MC’s product systems are contributing to the decarbonisation of the French cement industry.

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